Jul 06, 2010 it is possible to turn the cam gear on some 60 series and get it a tooth or more out of time. Codes 43, 44, and 45 are critical codes and if they are shown, the stop engine light will come on which causes the engine protections to engage and your engine may shut down. Oo who bought it had trouble one of the liners shifted causing a bit of leakage and pitting on the top of the block. Crankshaft front cover series 60 detroit diesel engines. I did not remove the timing cover but i did move the camshaft gear when i. The series 60g camshaft has no injector lobe on the cam. Good, used timing cover off of a detroit series 60 12.
Dcs can program your ddec iv with a three in one triple pay program that features on the fly selectable program changes to horsepower, torque, injection timing, rpm limit, and engine response. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds. The injector height settings for series 60 engines are listed in table checking tolerance. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise. M30153 detroit diesel 60 series crankshaft alignment tool j45947. To meet the demand for a new type of engine that would help usher turbodiesels into. You can check the timing without taking the front cover off. Some mechanics are not making difference between 14 l. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear.
Egr model series 60 egr uses a camshaft gear assembly. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by. J45947 detroit 60 series diesel crankshaft alignment tool 5883. The popular detroit series 60 engine was introduced in 1987. Series 60 ddec iv programming service diesel control service. The sensor portion of the trs extends through an opening in the gear case, and is positioned near the teeth of the timing wheel. Dcs can program your ddec iv with a three in one triple pay program that features on the fly. The attached camshaft timing charts should prove very helpful when servicing these. Series 60 diesel engine by detroit diesel features an innovative design that improves fuel. Cam gear teeth are not marked wrong on a series 60. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. The original series 60 detroit diesel turbo people thank you for taking the time to visit a website that will change your opinion on detroit diesel series 50 and 60 engines. J45947 detroit 60 series diesel crankshaft alignment tool. Nov 01, 2017 removal and install of tappets,6minmpg.
This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many. Series 60 synchronous reference sensor detroit diesel. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. The bolts should be tighten by alternating end to end and side to side. Detroit series 60 in frame rebuild part 4 camshaft removal.
Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. J45946 into camshaft gear cover and camshaft gear, making sure the pin on the tool is entered into the timing hole in the back of the camshaft gear cover. This is a direct replacement to part number j35642. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. The forged steel dome provides the structure to harness high horsepower and a strong surface for the piston rings to seal against. There is a series 60 cam service tool kit used to do this. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel.
Series 60 detroit diesel engines catalog page 16, crankshaft front cover groups. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Thoughtsopinions on the detroit diesel series 60 430470hp. No start detroit 60 series, even with ether, but then. Most of the models listed in the attached charts are onhighway applications, but there are a few listed for off highway. See figure camshaft and related parts camshaft and related parts.
Detroit diesel engine crankshaft position sensor 8929387. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. How to check the gear train timing without taking the gear. We have a detroit 60 series engine in an off road pump. Codes 43, 44, and 45 are critical codes and if they are shown, the stop engine light will come on which causes the engine protections to. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Reference the following chart that brings together essential information for servicing the series 60 diesel engines. There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. Jul 25, 20 a look under the hood of owneroperator erich owens 2001 western star powered by a 12. I have 1998 series 60 detroit diesel with 84000 miles on it. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Detroit diesel series 60 engines equipped with ddec ii electronic control systems are identified by a u in the sixth position of the model number. Diesel is awesome but what diesel truck engine out there is truly the best.
The series 60 ddec engine is equipped with an electronically. Detroit diesel series 60 camshafts diesel pro power. Timing is off maybe 1 tooth or the injectors and valves are not done correctly. Detroit diesel 60 series power loss the diesel stop. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Combine this with with up 50% off oem prices, an industry leading 1year. Detroit diesel series 60 service manual pdf download. Dec 29, 2016 detroit series 60 in frame rebuild part 12 installing head, cam and rockers duration. M30156 detroit diesel 60 series camshaft lifting tool j46305. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service. Detroit diesel series 60 engine fitzgerald glider kits. There has been this misconception for years that you cant get decent horsepower out of an electronic detroit diesel i. The series 60 was first major diesel engine that did open the lead cam on the bigger bore.
Additionally valve timing can be affected as much as 3 degrees when there is as little as. In 1993, it was popular on many usa buses in the 11. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. The series 60 became the most popular selling diesel engine for detroit diesel and the company went on to produce the ddec i, ddec ii, ddec iii, ddec iv and 14lddec v hybrid engines from. The sensor portion of the srs extends through a hole in the gear case, and is.
Camshaft gear assembly series 60 exhaust gas recirculation egr model. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the. Detroit series 60 in frame rebuild part 5 pulling the head and oil pan duration. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly.
M30140 detroit diesel 60 series crankshaft gear puller. Page 149 ddec vi series 60 troubleshooting guide a if the voltage difference is less than 1. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers duration. The series 60 became the most popular selling diesel engine for detroit diesel and the company went on to produce the ddec i, ddec ii, ddec iii, ddec iv and 14lddec v hybrid engines from 19872007. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. For the last several weeks if i turn the truck off for several hours i will have to crank the.
How do you time the camshaft in a detroit series 60 in frame. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician. Diesel engine series 60 for pleasurecraft marine applications. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed. Measures crankshaft location to detect misfire and control engine timing. A bolt, inserted through a hole in the trs bracket, secures the trs. On aug 14, 2009, a question titled 60 series gear case and timing. Adi timing gears were started to be used for the cummins bseries engines from 1984. Detroit diesel series 60 ddec vi troubleshooting manual pdf. How do you replace a cam on a series 60 detroit engine once.
Engine timing geartrain concepts and proposals for gear rattle. Detroit diesel series 60 common problems and failures. If you knock the cam gear assembly into the gearcase without using the correct tool for whatever reason. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. The sensor portion of the srs extends through a hole in the gear case, and is positioned very near the rear of the bull gear. Front timing cover detroit 60 series inner front cover, rear half call the following number for the part. Shop detroit diesel series 60 camshafts at highway and heavy parts. One serious series 60 in action at truck pull in n.
Most of the models listed in the attached charts are onhighway applications, but there are a few listed for off. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. See figure using timing gage on ddec ii, ddec iii, and ddec iv. It is possible to turn the cam gear on some 60 series and get it a tooth or more out of time. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. A look under the hood of owneroperator erich owens 2001 western star powered by a 12. If the thrust plate stayed in the front cover while the cam was replaced and did not fall down any, it would still be in time. The camshaft actuates the intake and exhaust valves and injector operating mechanism.
Problems with series 60 detroit diesel engine it still runs. The timing reference sensor trs is an electronic component that is mounted to the left side of the gear case, near the crankshaft centerline. The synchronous reference sensor srs is an electronic component that is mounted to the rear of the gear case. Some mechanics are not making difference between 14 l detroits. The piston of the series 60 engine is a two piece design.